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| So you want to build a
Rush
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| Part 3 - The kit arrives |
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So, you've stripped
your donor car of all the parts you need; cleaned, restored and painted all
those you're not exchanging for new; and tidied and prepared your work area
ready for your kit to arrive. In fact, you're so organised that you've got some
time to spare. Is there anything useful you can do with it? Yes, according to
Patrick. You can spend the time reading the build manual and making sure you
understand it. "If there's anything you don't understand then call the company.
We're here to help." |
![]() Rear bulkhead side panels can be tricky |
Don't forget the
adhesive and make sure you don't leave any dry joints because you don't want
any difficult to cure water leaks at a later stage. In fact, one of Patrick's
tips is to think about possible water ingress at every stage of the build and
make sure all the fitting points and mounting holes where water could get in
are well sealed. |
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The
differential in place |
Next come the rear bulkhead side panels, which are fibreglass on the latest kits. "This can be a little tricky", said Patrick. "There are very slight variations from chassis to chassis depending on the type of suspension. You have to use a little bit of intelligence here and get them positioned right for your particular car." |
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From this stage it's important to think about the order in which you do things, says Patrick. "The manual is very good and most of the time you can follow it religiously, but everybody has their own way of doing things and there will be times when personal preference takes precedence. The important thing is to fit as much as you can while you've got plenty of space." |
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It's a good idea to
fit the differential at this early stage, Patrick says, but first insert the
rear 'A' arm ball joint into its housing in the chassis as it's a little trick
to do it later. Then you can fit the de dion tube and build up the rear
suspension, which goes together easily if you follow the manual. There is no
need for any special tools to install the springs. |
The rear
suspension |
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Actually, part of
Patrick's philosophy on this build is to try and get all the pipes and cables
inside the car as much as possible. His next step is to fit the brake pipes.
"At this stage, you want to be thinking of all the things you can do before you
put bodywork in the way. It makes access easier and you minimise the risk to
the bodywork." And Patrick's tip for bending copper brake pipes. "When I want a
tightish radius I bend them round a large socket in my hand. This gives a good
radius without flattening - if you flatten them, they are scrap." |
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