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| So you want to build a
Rush
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| Part 5 - Scuttle-but |
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Working upside down in a confined space is always fun, isn't it? Well Patrick, for one, has had enough of it - so he came up with a solution to the problem of fitting out the scuttle .do it off the car. A quick check with designer Peter Walker confirmed that there shouldn't be any problems doing it this way, so that's how our car was built. "It really is a very uncomfortable job when done the usual way and this made it much easier," said Patrick. |
![]() Be careful not to damage the scuttle top |
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The first item to
fit is the windscreen wiper's aluminium motor mounting plate, as directed in
the manual. Patrick's tip here is to ensure that the mating faces are
comprehensively roughened to provide a good key for the Wurth adhesive and then
thoroughly cleaned with thinners prior to bonding. The Wurth adhesive cures
sufficiently overnight to hold the motor in position, but full strength is not
achieved for several days. |
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![]() It gets crowded under there |
Then you can offer up the wiper motor to its mounting plate, put the wheelboxes in the holes with their spacers and gaskets, and do them up finger tight. At this stage, you simply want to have everything held in place to help you establish the lengths needed for the three pieces of rack tubing which have to be made up. "It's important to get these long enough to allow for the ends of the tubing to be flared out like a brake pipe," said Patrick. "If you don't, then there's a danger that when the rack is operating the ends will become detached. Once you're happy you can bolt it all in, using plenty of grease." |
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The demister duct moulding comes in the kit. It needs to be glued and screwed, using the end two screws of the escutcheon plates. Then it's time to fit the heater box - it bolts to the front face of the scuttle, more or less in the middle - and to connect up the demister hoses to the demister moulding. The water hoses from the engine to the heater end in a right angle section and they can be offered up to the scuttle to mark the position for the holes. "It's much easier to drill these holes before fitting the scuttle to the car," said Patrick. He also fitted the windscreen washer jets, under-dash wiring harness and the fuse box - neatly positioned for easy access. |
![]() The fuse box is positioned for easy access |
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"This scuttle area
gets very crowded," warns Patrick, " and there aren't really too many set
measurements. The important thing is to have all the bits you intend to use
with you, including the instruments. Then you can offer them up before you set
anything in concrete, and if you do have a clearance problem you can fiddle
them around until you get an arrangement you are happy with. |
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